Refractory Brick Production

PERLISIOL P-12 is integral to the advancement of brick production and soil mixtures. By introducing perlite as an additive agent for vessels, cementation, we enhance the performance of materials used in vessels and furnaces, from cementation to heat processing. This innovation not only contributes to fuel efficiency but also promotes the creation of bricks achieving higher heat isolation with lighter bricks.

Our PERLISIOL P-12-enriched product line includes:

• Ceramic-Bound Perlite Refractory Bricks: Combining the strength of ceramics with the lightness of perlite for high durability and thermal efficiency.
• Aluminum Phosphate-Bound Perlite Refractory Bricks and Concrete: These materials benefit from perlite’s insulative properties, offering improved resistance to thermal shock and structural integrity.
• Perlite Refractory Soil Mixtures: A tailored solution that utilizes perlite’s porous nature to enhance heat insulation in soil mixtures, providing a stable base for high-temperature applications.

Construction Heat Isolator Soil Mixtures and Plasters

PERLISIOL P-12 capitalizes on perlite’s natural heat and sound insulation properties derived from its porous structure, making it a choice material for plasters, roof coatings, schappe, and mortars. Its lightweight nature not only contributes to better thermal and acoustic isolation between floors but also reduces the structural load on buildings, enhancing earthquake resilience. Moreover, PERLISIOL P-12 retains its insulating properties under high-temperature conditions, supporting fire safety by preventing the spread of flames. This is due to perlite’s inorganic composition, which remains stable and effective even in intense heat.

Usage in Construction Sector

PERLISIOL P-12 serves diverse roles in the construction industry, optimizing materials and methods for enhanced building performance:

• Perlite Plasters: Crafted for superior finish and insulation.
• Lightweight Insulating Concrete: Perlite aggregates make concrete lighter and thermally efficient, ideal for both concrete and plaster applications.
• Light Structural Elements: Infusing perlite aggregates to create components that are robust yet light.
• Loose Fill Insulation: Employed as a non-compacting fill that provides excellent thermal and acoustic insulation.
• Floor Insulation: Perlite’s use in floor systems acts as an insulator, maintaining optimal temperatures.
• Specialized Concrete Mixes: Perlite replaces traditional binders in specific applications where lightweight and thermal properties are prioritized.

PERLISIOL P-12: Optimizing Horizontal Surfaces with Heat Isolating Soil Mixtures

For building material distributors and construction experts, PERLISIOL P-12 is engineered to perfect horizontal surfaces with its superior heat isolation properties. Before application, surfaces must be cleared of any unbound materials to ensure adherence. The area should be dampened prior to the application of the PERLISIOL mixture, which is then spread evenly at a depth of 3-3.5 mm. Careful smoothing with a spud and wooden trowel follows, without the use of rodding or surface vibrators, to create a seamless finish.

Post-application, the surface should be kept moist for 3 days to facilitate proper curing. After a period of 10-14 days, the PERLISIOL-treated surface will be ready to receive waterproofing treatments, ensuring a well-insulated and protected base layer. This meticulous approach ensures that PERLISIOL P-12 delivers on its promise of effective thermal insulation and contributes to the longevity of the construction project.

PERLISIOL P-12 Plastering: Enhancing Vertical Surfaces with Thermal Insulation

PERLISIOL P-12 emerges as a key player in thermal plastering for vertical applications, tailored for construction professionals and building material suppliers. To prepare for application:

1. Clear the vertical surface of all loose material to ensure a pristine base for adhesion.
2. For surfaces like Ytong blocks, apply a sand and cement mixture as an initial layer.
3. The PERLISIOL soil mixture is then applied from the ground upwards in a smooth, singular motion to achieve a consistent first layer of 1-1.5 cm thickness.
4. Allow this base layer to dry thoroughly before considering additional layers for increased thickness.
5. Proper curing is critical; maintain a moist surface through watering for three days post-application.

This process ensures a level, thermally insulated wall surface, ready for finishing touches and capable of withstanding diverse environmental conditions.

Optimized Mixing Techniques for PERLISIOL P-12 in Construction

For Ready-Mix Concrete Suppliers and Building Material Distributors, achieving the perfect PERLISIOL P-12 mix is crucial:

1. Maintain a cement-to-perlite ratio under 200 kg/m³ to ensure optimal insulation and weight characteristics.
2. Mix thoroughly: Combine 300 liters of PERLISIOL (equivalent to three packages) with a 50 kg bag of cement for standard applications.
3. Water ratio is key: Add 65-70 liters of water per mix in your concrete mixer, making sure not to exceed 300 liters per cubic meter.
4. For sorbet production: Integrate one 50 kg cement package for consistency.
5. Achieve a homogeneous mix by adding three packages of PERLISIOL, which may appear dry but will reach the desired plasticity upon thorough mixing.
6. Expect a reduction in volume (5-10 cm sinking), and if necessary, incorporate up to 10% natural sand in the final step to adjust the mixture.

Following these guidelines ensures that PERLISIOL P-12 is ready for use, providing the industry-leading insulation and lightweight properties